JIS G3456

JIS-G3456-STEEL-PIPE

JIS G3456 Steel Pipe

JIS G3456 is a renowned Japanese Industrial Standard that specifies carbon steel pipes designed explicitly for high-temperature service. These pipes are crafted based on the ISO 9329-2:1997 and ISO 9330-2:1997 standards, but with certain technical modifications to meet the unique requirements of our clientele. The JIS G3456 standard is pivotal for carbon steel pipes primarily used for piping at temperatures exceeding 350℃. At UNIACERO, we ensure that our pipes are available in various grades, including STPT370, STPT410, and STPT480, each tailored to offer distinct yield strengths. Whether you need a seamless or a welded process, we have got you covered. Our commitment to quality is further solidified by the fact that the JIS G3456 standard was last updated in 2019, ensuring that our products are always in line with the latest industry standards.

JIS G3456 Specification

Our JIS G3456 carbon steel pipes come in two primary manufacturing processes: Electric resistance welded and seamless. The electric resistance welded pipes have a size range of O.D.: 15.0~660mm and W.T.: 2~20mm, available in grades STPT370 and STPT410. On the other hand, our seamless pipes, which can be hot-finished or cold-finished, range in size from O.D.: 15.0~660mm and W.T.: 2~50mm. These are available in grades STPT370, STPT410, and STPT480. Regardless of your choice, we ensure that the pipes have a standard length of 6M or as specified by your requirements. Both types come with plain or beveled ends, ensuring a perfect fit for your projects.

Production StandardJIS G3456
Manufacturing ProcessesERW ( Electric Resistance Welding)
SMLS (Hot Finished / Cold Drawn Seamless)
Outside Diameter10.5-660.4mm
Wall Thickness1.7mm – 52mm
Pipe Length3 – 18 mtrs meters
Steel GradeSTPT 370
STPT 410
STPT 480
Corrosion PreventionLacquer, Varnish, Oiling, Galvanizing
FBE, 2LPP, 3LPP, 2LPE, 3LPE
End ProcessesSquare Cut, Bevelling, Threading, Grooving , Shouldering
Further ProcessingWelding, Bending, Hole Drilling, Punching, Swaging, Tapering, Flaring, Expanding

JIS G3456 Dimension Table

schematic-diagram-of-pipe-dimension

Our JIS G3456 pipes adhere to strict dimensional standards. For hot-working seamless steel pipes, the allowable deviation in outer diameter ranges from ±0.5mm for pipes under 50mm to ±0.8% for pipes over 200mm. For cold-working seamless steel and electric-resistance welded steel pipes, the allowable deviation is ±0.03mm for pipes up to 40mm and ±0.8% for pipes over 40mm. At UNIACERO, precision is our priority, ensuring that our pipes fit seamlessly into your projects.

Outside Diameter mmNominal Wall Thickness mm
SCH10SCH20SCH30SCH40SCH60SCH80SCH100SCH120SCH140SCH160
10.51.72.4
13.82.23
17.32.33.2
21.72.83.74.7
27.22.93.95.5
343.44.56.4
42.73.64.96.4
48.63.75.17.1
60.53.95.58.7
76.35.279.5
89.15.57.611.1
101.65.78.112.7
114.368.611.113.5
139.86.69.512.715.9
165.27.111.014.318.2
216.36.478.210.312.715.118.220.623.0
267.46.47.89.312.715.118.221.425.428.6
318.56.48.410.314.317.421.425.428.633.3
355.66.47.99.511.115.119.023.827.831.835.7
406.46.47.99.512.716.721.426.230.936.540.5
457.26.47.911.114.319.023.829.434.939.745.2
5086.49.512.715.120.626.232.538.144.450.0
558.815.922.228.634.941.347.654.0
609.617.524.631.038.946.052.459.5
660.418.926.434.041.649.156.664.2

Chemical Requirements of JIS G3456

Our JIS G3456 pipes have a stringent chemical composition to ensure durability and high performance. The carbon content for grades STPT370, STPT410, and STPT480 are ≤0.25%, ≤0.30%, and ≤0.33% respectively. The silicon content ranges from 0.10-0.35% across all grades. The manganese content varies between 0.30-0.90% for STPT370 and 0.30-1.00% for STPT410 and STPT480. All grades have phosphorus and sulfur contents of ≤0.035%.

Designation of GradeCSiMnPS
STPT 3700.25 max.0.10 to 0.350.30 to 0.900.035 max.0.035 max.
STPT 4100.30 max.0.10 to 0.350.30 to 1.000.035 max.0.035 max.
STPT 4800.33 max.0.10 to 0.350.30 to 1.000.035 max.0.035 max.

Mechanical Requirements of JIS G3456

Our pipes are designed to withstand the rigors of high-temperature applications. The yield strengths for STPT370, STPT410, and STPT480 are ≥216 MPa, ≥245 MPa, and ≥275 MPa, respectively. The tensile strengths are ≥370 MPa for STPT370, ≥410 MPa for STPT410, and ≥480 MPa for STPT480. These mechanical properties ensure that our pipes can handle the pressures of your projects without compromise.

Designation of GradeTensile Strength N/mm2Yield Point or Proof Stress N/mm2
STPT 370370 min.215 min.
STPT 410410 min.245 min.
STPT 480480 min.275 min.

Steel Grades in JIS G3456

At UNIACERO, we offer JIS G3456 pipes in three primary grades: STPT370, STPT410, and STPT480. Each grade is tailored for specific applications, with STPT370 being the most versatile, STPT410 offering a balance between strength and flexibility, and STPT480 being the strongest. These grades have minimum yield strengths of 215 MPa, 245 MPa, and 315 MPa, respectively, ensuring that you always have the right pipe for the job.

Production Tolerance of JIS G3456

Table 5 Tolerances on Outside Diameter, Wall Thickness and Deviation in Wal Thickness
DivisionTolerances on outside diameterTolerances on thicknessTolerance on deviatiol in wall thickness
Hot finished seamless steel pipeUp to 50 mm[0.5mmUp to 4 mm [0.5mmUp to and incl. 20 % o wall thickness
50mm and over, up to 160mm [1%
160mm and over, up to 200mm [1.6mm4mm and over [12.5%
200mm and over [0.8%
However for pipes 350mm and over in diameter, the length of circumference may substitute as a basis for tolerances, In this case, the toleranoes shall be [0.5%.
Cold finished seamless stee pipe and electric resistancewelded steel pipeUp to 40mm [0.3mmUp to 2 mm [0.2mm
40mm and over [0.8%2mm and over [10%

Reference Resource

Our Advantages

  1. Over 25 years of experience in pipeline production and installation.
  2. Comprehensive inspection equipment.
  3. Independent product serial numbers for traceability.
  4. Advanced production equipment – Seamer high-frequency welding machine from the United States.
  5. Complete qualifications – API 5L/API 5CT/FM/UL fire pipe certification, etc.
  6. Wide range of products – independently developed solar torque tubes, highly favored in the European market.
  7. Customers spread across the globe.
  8. Excellent after-sales service and sense of responsibility.

Application Scenarios

Our steel pipes are engineered to withstand high temperatures, corrosive environments, and varying pressures, ensuring reliability and safety in the complex petrochemical processes. 

Whether it’s transferring crude oil, natural gas, or chemical intermediates, the robustness and versatility of steel pipes make them indispensable components of the plant’s infrastructure, contributing to efficient production and maintenance of stringent safety standards.

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