Pipeline Coating

FBE-PIPELINE-COATING

Overview of Pipeline Coating

Choosing UNIACERO’s pipeline coating solutions is a decision of excellence. The chemical composition of our coatings makes them highly resistant to corrosion, providing a reliable solution for the protection of pipelines. Our coatings seal leaks, ensuring environmental safety and operational efficiency. They offer an alternative to welding, providing strong bonds that seal holes and leaks. With our coatings, you can restore the strength of weakened pipelines, protect them from corrosion, and even apply them on wet or oily surfaces. Additionally, our internal pipeline coatings enhance efficiency and resist erosion. UNIACERO’s pipeline coating systems encompass a complete range of solutions that are excellent for protecting pipelines in various environments, from the mill to offshore applications. With UNIACERO, you’re not just getting a coating; you’re investing in peace of mind, operational excellence, and long-term savings.

Pipeline Coating Specifications

Pipeline coatings are indispensable in the modern industrial landscape. They serve as a protective shield, mitigating the adverse effects of corrosion and ensuring seamless pipeline operations. With UNIACERO’s advanced coating solutions, pipelines benefit from enhanced flow capacity, quicker inspection times, reduced energy costs, and a significant extension in their operational lifespan. Our coatings are not just about protection; they’re about optimizing performance and driving down operational costs.

Production ProcessCoated Pipe
Outside Diameter60.3mm  and up (1/8″ – )
Wall Thickness1.65mm – up mm (SCH 5S – SCH XXS)
Pipe Length6 meters, 12 meters or customized.
Production StandardsAPI 5LASTM A53JIS G 3422DIN 30671CAN/CSA – Z245.21ISO DIS21809 – 1
API 5CTASTM A795DIN 30670DIN 30678NFA 49 – 710
Corrosion PreventionLacquer, Varnish, Oiling, HDG, Pre-Galvanizing
FBE, 2LPP, 3LPP, 2LPE, 3LPE
End ProcessesSquare Cut, Bevelling, Threading, Grooving
Joint MethodFitting, Flange, Coupling, Clamp, Pipe Shoulder, Welding
Further ProcessingWelding, Bending, Hole Drilling, Punching, Swaging, Tapering, Flaring, Expanding
Product UsagePetroleum, Liquid & Gas Transmission, Structure, Piling Job, Mining, Agriculture, Fabrication, Fire Fighting, Heat Exchanging

Diverse Coating Types Tailored to Your Needs

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UNIACERO offers a range of coating types tailored to meet your specific needs, and one such option is the Fusion Bonded Epoxy Powder Coating (FBE).

Fusion Bonded Epoxy Powder Coating (FBE): Fusion Bonded Epoxy, commonly known as FBE, stands as a testament to modern pipeline coating technology. This thermosetting powder, when applied, forms a solid protective layer that adheres impeccably to steel surfaces. At UNIACERO, our FBE coating is meticulously formulated to offer unparalleled protection against corrosion, ensuring that your pipelines remain operational even in the most challenging environments. What sets our FBE coating apart is its resilience. It’s not just a barrier; it’s a shield that actively resists damage, making it an environmentally friendly choice that contains no volatile organic compounds (VOCs). Furthermore, its application is a testament to precision. The powder is applied in multiple passes, ensuring uniformity and thickness. UNIACERO’s FBE coating is a reliable product, once set, it offers a robust defense, ensuring that your pipelines remain free from corrosion, damage, and wear for years to come.

Three-layer Polyethylene/Propylene (3LPE/3LPP): The 3LPE/3LPP pipeline coating system is a marvel of engineering, designed for those who seek nothing but the best for their pipelines. This multi-layered system combines the best of materials to offer a coating solution that stands unrivaled in terms of protection and durability. The system begins with a primer layer, ensuring that the subsequent layers adhere perfectly. The adhesive copolymer layer follows, acting as a bridge between the primer and the final polyolefin topcoat. This topcoat, made of either polyethylene or polypropylene, is what gives the 3LPE/3LPP its renowned resistance to high service temperatures and environmental challenges. At UNIACERO, we’ve perfected this system, ensuring that each layer complements the other, resulting in a pipeline that’s not just protected but enhanced.

Coal Tar Enamel (CTE): A nod to the classics, Coal Tar Enamel or CTE, is a pipeline coating solution that has stood the test of time. It’s a blend of modern science and time-proven methods, resulting in a coating that offers robust protection. At its core, CTE is a liquid epoxy that’s enriched with the protective properties of coal tar pitch. This combination ensures a thick, resilient coating that’s tailor-made for pipelines that face the harshest of conditions. But it’s not just about protection; it’s about longevity. CTE coatings, with their unique composition, ensure that pipelines remain corrosion-free for extended periods, reducing maintenance needs and ensuring smooth operations. At UNIACERO, our CTE coatings are a testament to our commitment to quality, offering our clients a solution that’s both efficient and effective.

Galvanization: Galvanization stands as a testament to the power of synergy. By applying a protective zinc coating to steel or iron, galvanization prevents rusting and corrosion, ensuring that your pipelines remain robust and efficient for years. At UNIACERO, our galvanization process is refined to perfection. We employ the hot-dip method, where steel pipes are submerged in molten zinc. This immersion results in a metallurgical bond between the zinc and the steel, offering a level of protection that’s unparalleled. But it’s not just about protection; galvanized pipes also boast enhanced durability, making them ideal for challenging environments, especially those prone to moisture. Furthermore, galvanization is cost-effective, ensuring that you get maximum protection without straining your budget. With UNIACERO’s galvanization, you’re not just investing in a coating; you’re investing in a legacy of excellence and durability.

Applications: Where Our Coatings Make a Difference

Pipeline for Waste Water: Our coatings are pivotal in wastewater transportation, ensuring that pipelines made of various materials, from PVC to carbon steel, remain corrosion-free and efficient. The excellent protection provided by our coatings ensures the smooth flow of wastewater, contributing to the overall reliability of the system.

Pipeline for Petroleum Oil:  In the oil industry, our coatings safeguard steel pipelines, ensuring smooth transportation of crude oil to refineries and finished products to the market. The resistant nature of our coatings to external factors is particularly valuable in the demanding environment of oil transportation.

Liquid Epoxy: Ideal for weld joints, fittings, and valves, our liquid epoxy coatings offer a seamless protective layer, especially at the soil-to-air interface of underground pipelines.

our clients

Our Advantages

  1. Over 25 years of experience in pipeline production and installation.
  2. Comprehensive inspection equipment.
  3. Independent product serial numbers for traceability.
  4. Advanced production equipment – Seamer high-frequency welding machine from the United States.
  5. Complete qualifications – API 5L/API 5CT/FM/UL fire pipe certification, etc.
  6. Wide range of products – independently developed solar torque tubes, highly favored in the European market.
  7. Customers spread across the globe.
  8. Excellent after-sales service and sense of responsibility.

Application Scenarios

Our steel pipes are engineered to withstand high temperatures, corrosive environments, and varying pressures, ensuring reliability and safety in the complex petrochemical processes. 

Whether it’s transferring crude oil, natural gas, or chemical intermediates, the robustness and versatility of steel pipes make them indispensable components of the plant’s infrastructure, contributing to efficient production and maintenance of stringent safety standards.

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